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China Caps & Hats Factory - Wholesale Caps and Hats from Chinese Factory directly

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Sample Availability & Policy

Prices are calculated upon receipt of the customer’s detailed requirements. Usually quotation could be provided within 24 hours.

Samples are sent by express, usually via customer’s appointed carrier such as FEDEX, UPS, DHL etc.

Production begins as soon as the customer agrees to our terms, upon sample approval.


 

Quality Assurance:

Our process includes many quality procedures, in-line and final production.

At our workterm, we are committed to quality requirements of the best standard. We do not sacrifice on quality. We make sure quality is adhered to throughout our operation from sampling to final shipment. We take extra efforts in ensuring the suppliers comply with strict quality control. Quality Assurance is an inherent part of our services and we ensure that our customers do not face any problem at any stage


 

Quality Control and Inspection Procedures:

We normally follow AQL Level 4.0 inspection method, but on special case we follow any inspection method our customers require. Our quality control and inspection procedure includes the following functions:

1. Our Quality Assurance department checks all the fabric/Accessories to ensure that quality/color etc conforms to the order / style.

2. Our Quality Assurance and merchandising team goes to factory location to evaluate pre-production (size set) sample, patterns, etc to approve for trial production.

3. Quality Assurance team evaluates trial production and then finally approves for bulk production

4. As bulk production starts, our Quality Assurance team goes for inline inspection. This inline inspection during production is performed on daily basis.

5. At the middle stage of production if (standard of quality) result is acceptable / good then we go for pre-final inspection. Here we check the case pack, carton quality, shipping mark, assortment, presentation etc.

6. If the pre-final result is acceptable then we go for final inspection & if it passes, we approve for the final shipment.

To ensure quality of the highest standard, we inspect at every stage of the production process. The following Quality & Inspection steps are being currently employed in sourcing and manufacturing:

 

7. Accessories Inspection

8. Knitted & Flannel Inspection

9. Measurement Spec checking

10. Accessories Inspection testing

11. Accessories Color Matching checking

12. Daily Cutting checking

13. Fabric Inspection

14. Lab dip testing

15. Washing Fabric testing


 

About Our R & D Department

Our R&D is undertaken by the Technology Research Department, which consists of the Sample Exhibition Center (SEC), the CAD-Technology Center (CADTC) and the Sample-Working Center (SWC). The SEC displays thousands of samples covering most of our product range. The CADTC is responsible for plate/pattern making, style designing, calculating predicted consumption, graphic processing and photo production. The SWC mainly functions as a sample design and production center.

R & D in Manufacturing Processes


 

Product Design

1.Prototype development

2.Research on size

3.Refining manufacturing process

4.Rapid materials estimation


 

Production Design

1.Processing skill

2.Mass production method

3.Equipment for mass production

4.Aided equipment for mass production

5.Production flow

6.Production arrangement


 

Artwork Design:

- Artwork for embroidery/printing to be provided by customer.

- Mould charge is not required for new design after order placed.

- Our professional graphic designer can turn your draft for embroidery/printing into beautiful artwork at low cost.


 

We offer embroidery and printing service as below:

A. printing

﹡Discharge ﹡Emboss ﹡Flock ﹡Glitter (Silver & Gold) ﹡Hi-Density ﹡Jelly

﹡ Laser ﹡ Plastisol ﹡Puff ﹡Silkscreen ﹡Transfer ﹡Water Base


 

B. Embroidery

﹡3D normal EMB ﹡Appliqued ﹡Patch EMB ﹡Tatami


 

Advantages of technical research and development

To provide multi-product combination, and enhance the competitiveness on creating specified products.


 

Quotations

Normally your quotation is received within one working days (please note any time difference between countries).


 

Production Lead-time:

After order confirmation, please allow 15-20 days for print-proof/approval sample. Once confirmed, allow 25-45 days production. Lead times vary depending on seasons, availability of raw materials and components.


 

Merchandising:

Our merchandising team is committed to complete customer satisfaction. Our merchandising department consists of highly qualified team of merchandisers whose prime aim is to provide full satisfaction to our customer starting from the fabric procurement stage to shipment and reporting the status of the order to the buyers regularly


 

The services our merchandising team provides to our clients are:

. Systematic follow-up on each stage of production and execution of order on time.

. Monitoring new trends in fabric, fashion and design.

. Locating new reliable sources to meet the requirements of the customer with regard to fashion and design.

. Introducing new samples to buyers to enable them to expand their business.

. Educate the customer about the characteristics of variety of fabrics, dyes, dyeing and printing process, and their positive and negative points and caution the buyers about the pitfalls involved.

. Liaison between the customer and our factories and follow-up.

. Guiding the supplier in preparation of the range to meet the customer's requirements with regard to fashion and design and negotiation.


 

In addition, we keep our buyers updated at every stage of their orders. Due to this, we prepare daily production report from the manufacturers unit. This report keeps the buyer updated about their order at every stage of the production process.


 

Guarantees/Warranties/Terms and Conditions

We take full responsibility for any inconformity with buyers' requests in color, quantity, packing and size.

We guarantee the protection of customers’ designs, workmanship, patents and copyrights.

Customized design service is available, executed by professional designers from packaging design majors. Our own designs could be exclusively provided.

Terms could be FOB, CFR, CIF, CIP, DDU, DDP etc.


 

Logistics Operation Support

Our staff in the Foreign Trade Department are all experienced in the exporting industry.

Being a supply chain service provider, we have the knowledge and expertise to provide total logistic and transportation solutions to our customers. Our qualified personnel work in close association with leading freight forwarders, air and shipping lines at various locations. In addition, we can provide you specific value added services by pre advising all shipments on a regular basis with tentative arrival dates.

- 1 set Form A or Certificate of Origin is provided for each order (for shipment quantity > 1,000pcs & > US$1,500.-)

- The cost of each extra set of Form A is US$70.- and extra set of Certificate of Origin is US$20.-

- Export license (Quota) is required for the States. Its cost is depends on the market fluctuation.


 

Customers visit our facility

 

 

Logistics operation

 
 

FAQ


 

Q: What is your main product?

A: Sports hats,baseball hats,golf hats,advertising hats,knitted hats,Mesh Caps,Sun Visor Caps,Washed Caps,Children Hats,Beanie,Flat Peak Caps,Scarf,New products,Sports Caps,Bucket Hat,Crochet Hats,Fishman Hats,Cowboys Style Hats,Promotion Caps,Canvas Caps,Led Caps,Fiber Optic Hats etc.


KNIT:

Our tie up with a state-of-the art local vertical knit textile mill positions us at a highly competetive platform.

+ Types of yarn used

+ Knitting capacity

+ No. of knitting's machines

 
 

+ Type of machines

+ Fabric knit

+ Knitted fabric processing

+ Finishing with compacting

+ Printing

+ Embroidery


 

Types of yarn spun:

Counts 20's 60's (Single & Doubled)

Carded & Combed

For knitting & weaving

Cotton melange yarn (Heather)

Counts 20's - 40's

Knitting capacity: 4 tomes per dayHOME OF WOVEN, KNIT & NYLON:

No. of knitting's machines: Twelve (12)

Type of machines: Single jersey, Interlock, Rib, Flat knit

Fabric:

Pique

AU four track designs

Interlock plain

Interlock drop needle

Flat back rib

Two track interlock design

Knitted fabric processing: Soft flow with capacity of 5 tonnes per day

Finishing with compacting: 8 tonnes per day (Tubular and Open width)

Printing: Rotary/flat reactive and pigment available.

Embroidery: 20 head machines.


 

Q: What are the actual sizes for your t-shirts?

A: Some of the products on our website are also available in 3XL, 4XL and 5XL. If you need these sizes, please email us or call us for pricing information. The average sizing is as follows:





 

Q: What is your Corporation stratagem?

A: At beginning, we do OEM for global famous brands. During this period, we continually improve and strengthen us, always following the fashion current of the world and enhance our designing ability gradually. After many years heightening, we are planning to get into the ODM stage. Then, we will co-operate with international brands Operation Company and famous multinational retailing or shop to sell our own brand (D-Star) and Realize our dream (OBM operation in all of the world) P.S.: OBM=Own Brand Manufacturing

Q: What is your output per month?

A: Now we could produce about 300,000 dozen garments.

Q: What is your strength?

A: 1) Under the guaranteed quality and competitive price, we have good reputation and creditability in European and American market. 2) We are a high-tech professional manufactory in the knitting garment..

Q: What are your payment terms?

Normally the following 3 terms of payment are acceptable:

A: 1) Order values less than US$50,000, 40% deposit by T/T (bank transfer), Balance of payment at least 4 days before exit factory or copy of bill of lading by fax or email.

2) Order values more than US$ 50,000, we will accept L/C (Letter of Credit) at sight. All bank charges are at L/C applicant's cost for amount

3) For small order, cash or T/T for full amount in advance.


 

Q: What are your holidays?

A: We have 3 major holidays.

1) Chinese New Year

This date is different each year and is usually late January or in February for 10-14days, Production and shipping schedules get very tight at this time.

2) Labour Day

May 1 to 7


 

3) Founding Day Anniversary

October 1 to 7


 

Ordering Samples

Q: How much for a standard sample?

A: Sample charges apply and are sent on a collect basis. You may also provide us with your freight collect account number with one of the major world-wide express companies (eg.: DHL, UPS, Fedex, TNT, etc.). All expenses are payable prior to a sample being sent.

Regular customers may not be charged except for courier costs.


 

Q: How much for a 100% correct approved sample WITHOUT placing the order?

A: Sample cost plus Tooling or Setup costs if applicable , plus US$150 handing fee and express charges.

Please note that 100% approved samples are often not possible due to minimum quantities for dying fabrics or materials in your required colour.


 

Q: How much for an approved sample if I have placed an order?

A: There is no charge if you have placed your order, signed and sent back our Sales confirmation and paid the deposit (if applicable) except for the express charges .

Q: What’s Your Inquiry Details?

A: We do it to your specification. please let us know the followings when you make enquiries:

1. Fabric: Jersey, interlock, rib, honeycomb etc. cotton or cotton mixed (cotton/TC/CVC); carded, semi-combed or combed cotton; and weight usually vary as follows:

a. promotional t-shirts: usual weight 140/150 gsm;

b. Midium weight t-shirts: 160/170 gsm;

c. Heavy weight t-shirts:180/190 gsm;

d. super weight t-shirts: above 200 gsm;

e. light weight t-shirts: 130 gsm to 90 gsm

2. Color: You are suggested to use PANTONE color guide to let us know the exact colors you are aftering; also you can specify color fastness rate or just let us know you need reactive dyeing or directive dyeing;

3. Sizes: specific sizes are desired which will lead to a reasonable quotation;

4. Label or logo requirements: Your artwork can be sent to us by e-mail or CD;

5. Order Quantity: at present moment, we set the min order quantity at 1,000pcs for one color and one size, which we will lower further to cater to more small business;

6. Delivery deadline.


 

Remark:-

中文:冷水手洗

英文English: HAND WASH COLD WATER

法语French: LAVAGE MAIN-EAU FROIDE

西班牙语Spanish: LAVAR A MANO EN AGUA FRIA

葡萄牙语Portuguese: LAVAR à M?O COM AGUA FRIA

澳大利亚Australia: HAND WASH ONLY IN COLD WATER

中文:冷水机洗

English: MACHINE WASH COLD

French: LAVAGE MACHINE-EAU FROIDE

Spanish: LAVAR EN LAVADORA CON AGUA FRIA

Portuguese: LAVAR à MáQUINA COM AGUA FRIA

Australia: COLD MACHINE WASH

中文:温水机洗

English: MACHINE WASH WARM

French: LAVAGE MACHINE-EAU TIEDE

Spanish: LAVAR EN LAVADORA CON AGUA TIBIA

Portuguese: LAVAR à MáQUINA COM AGUA MORNA

Australia: COLD MACHINE WASH

中文:冷水洗衣机弱洗

English: MACHINE WASH COLD DELICATE CYCLE

French: LAVAGE MACHINE-EAU FROIDE-FRAGILE

Spanish: LAVAR EN LAVADORA CON AGUA FRIA CICLO SUAVE

Portuguese: LAVAR à MáQUINA COM AGUA FRIA CICLO SUAVE

Australia: GENTLE COLD MACHINE WASH

中文:温水洗衣机弱洗

English: MASHINE WASH WARM DELICATE CYCLE

French: LAVAGE MACHINE-EAU TIEDE-FRAGILE

Spanish: LAVAR EN LAVADORA CON AGUA TIBIA CICLO SUAVE

Portuguese: LAVAR à MáQUINA COM AGUA MORNA CICLO SUAVE

Australia: GENTLE COLD MACHINE WASH

中文:不能洗

English: DO NOT WASH

French: LAVAGE INTERDIT

Spanish: NO LAVAR

Portuguese: NO LAVAR

Australia: DO NOT WASH

中文:不能漂白

English: DO NOT BLEACH

French: JAVEL INTERDIT

Spanish: NO USAR BLANQUEADOR

Portuguese: NO USAR LEXíVIA OU BRANQUEADOR

Australia: DO NOT BLEACH

中文:低温熨烫

English: TOUCH UP WITH COOL IRON

French: FER A REPASSER TIEDE

Spanish: RETOCAR CON PLANCHA TIBIA

Portuguese: PASSAR A FERRO FRIO

Australia: COOL IRON

中文:中温熨烫

English: TOUCH UP WITH WARM IRON

French: FER A REPASSER CHAUD

Spanish: RETOCAR CON PLANCHA CALIENTE

Portuguese: PASSAR A FERRO MORNO

Australia: WARM IRON

中文:不能熨烫

English: DO NOT IRON

French: REPASSAGE INTERDIT

Spanish: NO PLANCHAR

Portuguese: NO PASSAR A FERRO

Australia: DO NOT IRON

中文:干洗

English: DRY CLEAN

French: NETTOYAGE A SEC

Spanish: LAVAR EN SECO

Portuguese: LAVAR A SECO

Australia: DRY CLEANABLE (P)

中文:干洗-弱洗

English: DRY CLEAN - DELICATE CYCLE

French: NETTOYAGE A SEC FRAGILE

Spanish: LAVAR EN SECO CICLO SUAVE

Portuguese: LAVA A SECO - CICLO SUAVE

Australia: DRY CLEANABLE (P)

中文:不能干洗

English: DO NOT DRY CLEAN

French: NETTOYAGE A SEC INTERDIT

Spanish: NO LIMPIAR EN SECO

Portuguese: NO LAVAR A SECO

Australia: DO NOT DRY CLEAN (X)

中文:不加热甩干脱水

English: TUMBLE DRY LOW HEAT

French: SECHER A BASSE TEMPERATURE

Spanish: SECAR A MAQUINA A BAJA TEMPERATURA

Portuguese: SECAR à MAQUINA à BAIXA TEMPERATURA

Australia: TUMBLE DRY LOW HEAT

中文:不能甩干脱水

English: DO NOT TUMBLE DRY

French: NE PAS SECHER A LA MACHINE

Spanish: NO SECAR A MAQUINA

Portuguese: NO SECAR à MAQUINA

Australia: DO NOT TUMBLE DRY

中文:加热甩干脱水

English: TUMBLE DRY HIGH HEAT

French: SECHER A HAUTE TEMPERATURE

Spanish: SECAR CON TEMPERATURA

Portuguese:SECAR à MAQUINA COM ALTA TEMPERATURA

Australia: TUMBLE DRY MEDIUM HEAT